Flaman Rentals Blog

Three Phase Electricity for Grain Handling

Posted by Jeff Brown Nov 06, 2023

Three-Phrase Grain Handling Power. Doable. Valuable.
More acres seeded might mean more bushels brought into your bin yard. But it doesn't have to mean more work and expense. As farming grows, new technologies emerge to boost your grain operation's speed and efficiency.

Photo of Westeel galvanized bin site

Technology Boosts Productivity.
Grain Dryers like our AGI NECO and Oakland models are designed to run continuously and safely. There's no need for you to spend your time or hire a hand to supervise them. And with remote monitoring systems, you can spend more time working in the field.

Photo of an AGI NECO dryer & Oakland grain dryer

The same goes for the Walinga Blower System. Its airflow can move dried grain to your dry bins at rates of up to 2,000 bushels an hour. Achieving those higher volumes depends on the size of your piping and your motor's horsepower. The latter can be a sticking point for many farmers.

Photo of a Walinga pneumatic blower system

Amping Up Your Operation
Most farming operations are still wired for single-phase power. The high-volume systems mentioned above require three-phase power, which hits its peak amplitude three times as often as single-phase for three times the power output. It’s the optimum circuit for power generation. Higher-phase systems prove too complicated and expensive to be worth pursuing. 

Despite its benefits, Farmers aren't often eager to rewire their farms to facilitate three-phase. Fortunately, they don't have to.

How to Convert from Single to Three-Phase Power Safely and Affordably
Walinga Blower Systems and AGI NECO and Oakland grain dryers all employ VFD technology. Variable Feed Drives have two outstanding features. First, they allow your motor to slow down and speed up, limiting energy consumption to reduce your power bill.
Diagram of the Walinga Smart Flo VFD technologyWalinga's Variable Frequency Drive Systems monitor and automatically adjust motor speeds

More importantly, they can be set up to draw current from your existing single-phase power source and convert it to three-phase electricity. So, you don't have to change your farm's entire power supply to run one or two bigger machines.

Photo of a galvanized bin yard with an AGI NECO dryer

It's worth noting that not every variable frequency drive motor can deliver these results, but AGI, Oakland, and Walinga have engineered their motors with the farmer's single-phase/three-phase dilemma in mind.

Savings and Convenience to Help You Get Growing
There’s a big benefit to this small-scale phase shift. It removes a giant obstacle to building up your bin yard. Instead of waiting until you’ve saved up for a big change, you can increase your grain handling capacity in stages. More high-quality grain in your bin allows you to purchase more components down the road.

Photo of Walinga piping in a bin yard

Ready to Lower Grain Handling Electricity Costs and Boost Production?
Get in touch with your local Flaman dealer and ask our bin yard experts how you can convert single-phase to three-phase power, add valuable components, and get your bin yard humming.


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Posted in Product Information | Tagged with grain handling three phase power walinga neco oakland | More articles by Jeff Brown


Five Reasons to Upgrade Your Grain Handling

Posted by Jeff Brown Jun 20, 2023

Wish managing your bin yard was a little less complicated? A tied-in grain-handling system can make that happen. Flaman offers several innovative components that can eliminate the effort, expense, and inconvenience of getting your grain safely in your bins. Bringing them together in one place yields a bumper crop of benefits.

Grain Handling Site with galvanized bins, bucket elevator, and grain dryer

1. Reduce Manpower and Save on Labour Costs
Consider all the moving parts involved in traditional grain handling – augers, tractors, and semis to drive in and unload, plus the manpower to keep them moving. Setting up a grain handling system can save you the time it takes to move and operate equipment plus the expense of hiring help.

Options like belly dumping or side dumping grain into a pit that feeds a bucket elevator can be done by one person – saving you a lot of hiring, hollering, and hand signals.



2. Minimize Maintenance Costs
You’re probably all too aware of the cost of running a tractor back and forth to your grain bins. In addition to fuel, extra operating time will also mean more wear and maintenance. Your auger flighting can also wear out, suffering more metal-on-metal damage as time goes by.
 
A self-propelled, belt-driven bucket elevator is designed to avoid impact points, and a pit system can eliminate the need for a tractor to move or power anything.



3. Eliminate Seed and Grain Damage
Of course, if metal can damage metal, it can easily crush any seed that gets caught between an auger’s flighting and its tube. Brittle pulses like lentils and peas are particularly vulnerable to significant and costly damage.

A gentler handling option makes good economic sense. You could employ a low-cost Hutchinson Chain Loop system, operating like a sideways-mounted bucket elevator, or you could opt for the bucket elevator itself, which carries your grain in plastic buckets for minimum damage.



Walinga’s air system takes seed and grain protection even further. Its vacuum intake and blower combo gives your crop an air-cushioned ride to the bin.

Walinga Pneumatic Conveyor System

4. Invest in the Future Growth of Your Operation with a Staged Expansion Approach
Not everyone can afford to set up a state-of-the-art grain handling system on day one. Fortunately, Flaman can help you structure a budget-friendly plan to expand your grain operation whenever and however you feel comfortable.



You can build up in stages over a number of years. For instance, Stage 1 might mean setting up a reliable bin-and-auger process. Your second stage might include tying all your bins together with a grated pit and bucket elevator system. In stage 3, you might add grain storage or introduce a truck scale or an overhead unload bin you can drive your truck under. Your fourth stage might see the addition of cleaning and processing equipment.

This is just an example. You could switch it up to expand your operation as you see fit. Every customer is different, and Flaman helps each one find an individual solution.

Final grain handling and bin site and original site drawings

5. Increase Efficiency
Nothing saves time and money like speed and volume. Flaman offers both. Our low-maintenance grain handling equipment is proven to provide a high degree of safety for your crop and yourself. These include grain-moving options with impressive capacities of up to 20,000 bushels an hour.



From Start to Finish, We Have It Handled
If you’d like to make life on the farm more than kinda laid-back, Flaman proudly offers the best-in-class industry experts to help you do it.

You can count on our team of certified technicians. Their collective grain-handling expertise, service, and support are yours throughout the setup, optimization, and maintenance of your operation.

Get efficient this year. Talk to Flaman about the grain handling options that can start saving you money – and about the expansion you can achieve with the money you save.  

Start your better bin yard conversation here


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Posted in Product Information | Tagged with grain handling walinga bucket elevator hutchinson grain pump | More articles by Jeff Brown


Be ready for harvest 2022: Summer is the time to build your bins & install your grain handling equipment

Posted by Calla Simpson Jun 24, 2022

Now that seeding is complete and the crops are growing, you may be starting to think about the next steps in your farming operation for 2022. This likely includes thoughts of additional Grain StorageGrain Handling, and even Grain Drying equipment.

Bins & grain handling setup

It may seem early to plan for harvest, but summer is a great time to build your bins and install your grain handling equipment to move the crop come harvest time. Buying now will ensure your equipment is installed and ready to go in the fall – so you can have peace of mind all season long.

Grain Handling & Bin Site

Lean on the Pros
At Flaman, our Grain Systems team is equipped to work with you on developing your yard for the future. Let one of our industry experts come to your yard to measure, draw, and discuss your needs for the coming year. Our tactical approach provides you with various drawings and site layouts that can utilize your existing equipment, and plan for future expansion in a multi-phased strategy.


Grain System Specialists drawing up a yard plan

We can create a yard design based on your operational needs and the desired function of your site.

We specialize in full grain handling setups, including a wide range of bucket elevators and pneumatic conveyors – such as the Walinga Ultra-Veyor. Our turn-key offering also includes grain dryer systems, like the NECO Mixed Flow Dryer, as well as grain cleaning and processing facilities, automated bin sites, and producer loading sites.

Walinga blower feeding into a NECO dryer

Our team is here to guide the entire setup and installation process of your grain handling system and provide maintenance and service for every item that goes in and out of our doors.

Flaman service technician

Schedule your appointment today for a free, no commitment site assessment. 

-----
For more information on our grain handling and grain drying solutions, talk to one of our agriculture specialists at your nearest Flaman location.


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Posted in Ag news | Tagged with grain systems grain handling grain drying grain cleaning turnkey bin site NECO Walinga | More articles by Calla Simpson


Reduce labour when filling bins: Automate your grain handling site with a Walinga Blower System

Posted by Calla Simpson Aug 31, 2020

Walinga Pneumatic Blower System may be one of the most versatile pieces of equipment you can add to your Grain Handling lineup. The Ultra-Veyor is designed to fill bins of various heights and distances from the ground up, allowing you to easily add the system to any pre-existing site.


Walinga Sales Rep Doug Termeer explains how a blower system works

Many yard sites weren’t originally designed with the thought of adding a grain handling system or grain dryer down the line. As farms continue to grow, larger bins are being installed and grain storage is being built further and further away. The only way to hit all these bins of different sizes and distances economically is with a blower system. By allowing you to keep the current bins and other infrastructure you have already invested in, a Walinga Ultra-Veyor prevents you from having to redesign your entire yard site – saving you a lot of money in the long run.

Drone footage of a grain drying & grain handling setupA grain handling setup in Saskatchewan utilizing a Walinga blower system to reach bins of various heights

Walinga blower systems are also very flexible and expandable, so you don’t need to have your whole yard designed and planned out ahead of time. You can easily expand down the road as your business grows and you start to add more acres or dry more grain. These systems can be installed under driveways to reduce the risk of damaging any pipes as you load/unload trucks in your yard.

Walinga Blower system pipes

The Walinga Ultra-Veyor is also a great add-on to any grain dryer, especially continuous flow dryers like NECO. Automating your grain dryer and grain handling reduces the number of augers, legs, and additional trucking necessary to move grain around your yard. This maximizes accessibility to any drying or storage facility. Your grain can go straight from the dryer into the final storage bin, so you don’t have to move it around multiple times before you get it where you want it in the end. It’s faster, more efficient, and most importantly, safer.

NECO Grain Dryer feeding into a Walinga Ultra-Veyor system
A NECO Grain Dryer unloading into a Walinga system

With the Smart-Flo feature on your Walinga blower, you have the ability to control the airspeed which reduces unnecessary damage to product and piping. This Variable Frequency Drive (VFD) system monitors and adjusts motor speeds depending on crop type, volume of product, and distance – optimizing performance and reducing energy costs. The Smart-Flo system can also be wired into your continuous flow grain dryer to speed up and slow down as necessary.

Walinga Smart-Flo

A blower system is not only an economic and affordable solution for long-distance conveying, it is also simple to install and is gentle on product – moving grain virtually dust and damage-free. Walinga Ultra-Veyors can move anywhere from 400 bushels/hour to 2,100 bushels/ hour, depending on the size of your operation.


Hear first-hand how a Walinga Ultra-Veyor made a positive impact on this customer's operation

Want to invest in a Walinga Pneumatic Blower system and automate your grain handling site this year? Contact us to schedule a free, no-commitment site assessment today.

-----
For more information on our grain handling and grain drying solutions, talk to one of our agriculture specialists at your nearest Flaman location


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Why not sign up for our newsletter to receive more?

Posted in Product Information | Tagged with grain systems grain handling Walinga Ultra-Veyor blower system NECO grain dryer | More articles by Calla Simpson


Reduce labour when filling bins: Automate your grain handling site with a Walinga Blower System

Posted by Calla Simpson Aug 31, 2020

A Walinga Pneumatic Blower System may be one of the most versatile pieces of equipment you can add to your Grain Handling lineup. The Ultra-Veyor is designed to fill bins of various heights and distances from the ground up, allowing you to easily add the system to any pre-existing site.


Walinga Sales Rep Doug Termeer explains how a blower system works

Many yard sites weren’t originally designed with the thought of adding a grain handling system or grain dryer down the line. As farms continue to grow, larger bins are being installed and grain storage is being built further and further away. The only way to hit all these bins of different sizes and distances economically is with a blower system. By allowing you to keep the current bins and other infrastructure you have already invested in, a Walinga Ultra-Veyor prevents you from having to redesign your entire yard site – saving you a lot of money in the long run.

Drone footage of a grain drying & grain handling setupA grain handling setup in Saskatchewan utilizing a Walinga blower system to reach bins of various heights

Walinga blower systems are also very flexible and expandable, so you don’t need to have your whole yard designed and planned out ahead of time. You can easily expand down the road as your business grows and you start to add more acres or dry more grain. These systems can be installed under driveways to reduce the risk of damaging any pipes as you load/unload trucks in your yard.

Walinga Blower system pipes

The Walinga Ultra-Veyor is also a great add-on to any grain dryer, especially continuous flow dryers like NECO. Automating your grain dryer and grain handling reduces the number of augers, legs, and additional trucking necessary to move grain around your yard. This maximizes accessibility to any drying or storage facility. Your grain can go straight from the dryer into the final storage bin, so you don’t have to move it around multiple times before you get it where you want it in the end. It’s faster, more efficient, and most importantly, safer.

NECO Grain Dryer feeding into a Walinga Ultra-Veyor system
A NECO Grain Dryer unloading into a Walinga system

With the Smart-Flo feature on your Walinga blower, you have the ability to control the airspeed which reduces unnecessary damage to product and piping. This Variable Frequency Drive (VFD) system monitors and adjusts motor speeds depending on crop type, volume of product, and distance – optimizing performance and reducing energy costs. The Smart-Flo system can also be wired into your continuous flow grain dryer to speed up and slow down as necessary.

Walinga Smart-Flo

A blower system is not only an economic and affordable solution for long-distance conveying, it is also simple to install and is gentle on product – moving grain virtually dust and damage-free. Walinga Ultra-Veyors can move anywhere from 400 bushels/hour to 2,100 bushels/ hour, depending on the size of your operation.

Hear first-hand how a Walinga Ultra-Veyor made a positive impact on this customer's operation

Want to invest in a Walinga Pneumatic Blower system and automate your grain handling site this year? Contact us to schedule a free, no-commitment site assessment today.

-----
For more information on our grain handling and grain drying solutions, talk to one of our agriculture specialists at your nearest Flaman location


Like what you read here?

Why not sign up for our newsletter to receive more?

Posted in Product Information | Tagged with grain systems grain handling Walinga Ultra-Veyor blower system NECO grain dryer | More articles by Calla Simpson


Be ready for harvest 2020: Summer is the time to build your bins & install your grain handling equipment

Posted by Calla Simpson May 29, 2020

As seeding is coming to a close throughout the province, you may be starting to think about the next steps in your farming operation for 2020. This likely includes thoughts of additional Grain StorageGrain Handling, and even Grain Drying equipment.

It may seem early to plan for harvest, but summer is a great time to build your bins and install your grain handling equipment to move the crop come harvest time. Buying now will ensure your equipment is installed and ready to go in the fall – so you can have peace of mind all season long.

Complete Grain Handling Site with Bucket Elevators

Lean on the Pros
At Flaman, our Grain Systems team is equipped to work with you on developing your yard for the future. Let one of our industry experts come to your yard to measure, draw, and discuss your needs for the coming year. Our tactical approach provides you with various drawings and site layouts that can utilize your existing equipment, and plan for future expansion in a multi-phased strategy.

Grain System Specialists drawing up a yard planOur Specialists can create a yard design based on your operational needs and the desired function of your site.

We specialize in full grain handling setups, including a wide range of bucket elevators and pneumatic conveyors – such as the Walinga Ultra-Veyor. Our turn-key offering also includes grain dryer systems, like the NECO Mixed Flow Dryer, as well as grain cleaning and processing facilities, automated bin sites, and producer loading sites. Our team is here to guide the entire setup and installation process of your grain handling system and provide maintenance and service for every item that goes in and out of our doors.

Bin Site with NECO Grain Dryer & Bucket Elevators / Walinga Pipe, Distributor

Schedule your appointment today for a free, no commitment site assessment. 

-----
For more information on our grain handling and grain drying solutions, talk to one of our agriculture specialists at your nearest Flaman location.


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Why not sign up for our newsletter to receive more?

Posted in Ag news | Tagged with grain systems grain handling grain drying grain cleaning turnkey bin site NECO Walinga | More articles by Calla Simpson